KGHM×airth.io
Robinson Mine aerial view
Follow-Up Memo · March 01, 2026

Blending
Optimization
System Pilot

A strategic AI partnership between KGHM and airth.io to deploy predictive and prescriptive ore blending intelligence at Robinson Mine.

WorkshopFeb 10, 2026
LocationTucson, AZ
PresenterErman Koc, Matt Freeman, Abinash Moharana
PartnersWSP · GMOO · OLE
01
Executive Summary

Workshop Outcomes & Path Forward

Following our productive discovery workshop on February 10, 2026, this memorandum outlines the key outcomes and proposes a concrete path forward for the Blending Optimization System (BOS) pilot project at the Robinson Mine. The workshop successfully aligned all stakeholders on the strategic value of an AI-driven approach to ore blending, confirming the potential for significant improvements in recovery, throughput, and yield.

We are confident that by co-creating this solution, we can unlock substantial operational efficiencies and establish a new standard for data-driven decision-making at KGHM. We recommend proceeding with a phased pilot implementation to demonstrate value quickly and mitigate risk.

Recommendation

Proceed immediately with Phase 1 of the BOS pilot. airth.io is prepared to mobilize upon formal approval, with the statement of work ready for finalization with KGHM's designated project leads.

02
Strategic Opportunity

Robinson Mine Pilot: The Business Case

The workshop discussions solidified the business case for the BOS pilot. The core objective is to develop and deploy a machine learning system that optimizes mill feed by dynamically adjusting for geological variability and metallurgical performance.

Recovery
Mill Recovery
Throughput
tons / day
Yield
USD annualized

The Core Challenge

Achieving these results hinges on addressing the core challenge identified in the workshop: balancing over 20 parameters to align with the mill budget while minimizing the impact of deleterious minerals — or "bad actors" — like iron and zinc.

MaximizeRecoverable pounds of Cu
ControlSlurry flotation viscosity < 60 cp
MinimizeLime consumption < 5 lb/ton
ReduceDeleterious minerals (Fe < 30%, Zn < 0.1%)

Data Integration Architecture

Data integration visualization
AssayNet (LIMS)— Blast hole & met samples
Hexagon MinePlan— Block models & mine design
acQuire— DH/ geology
AVEVA PI— Mill operations time-series
CAT Minestar FMS— Fleet management system

Real-time data exchange → BOS System

03
Workshop Outcomes

Alignment Achieved

The workshop served as a critical forum for validating our shared understanding of the problem and the proposed solution. Three key outcomes emerged from the session.

A

Problem Statement Confirmation

All parties reached a consensus on the primary challenge: managing ore variability to ensure a stable and predictable feed to the concentrator. Specific areas of concern were identified, including clay and viscosity spikes, hardness variability, and the discrepancy between the block model's designated "Material Type" and the actual material arriving at the crusher.

B

Data Integration Strategy

We confirmed a robust and feasible data integration strategy that leverages KGHM's existing ecosystem. The BOS will ingest data in real-time from five key systems: AssayNet (LIMS), Hexagon MinePlan, acQuire, AVEVA PI, and CAT Minestar FMS. This ensures a comprehensive view of the value chain, from blast hole assays to mill operations.

C

Collaborative Framework

The workshop established a strong collaborative framework between KGHM, airth.io, and our respective partners — including WSP, GMOO, and Open Loop Energy. This partnership is essential for combining KGHM's deep operational knowledge with airth.io's AI and platform expertise to ensure the pilot's success.

04
Pilot Roadmap

Proposed Phased Implementation

To maintain momentum and deliver value expeditiously, we propose the following four-phase pilot roadmap. This approach allows for iterative development, continuous feedback, and regular value demonstration.

01

Data Integration & Foundation

2 – 3 Weeks
  • Finalize Data Sharing Agreements & IT/OT integration
  • Establish secure data connections to all five source systems
  • Develop and validate foundational data models
02

Predictive Model Development

5 – 6 Weeks
  • Train, test, and validate initial ML models for ore characterization
  • Develop initial BOS dashboard for visualizing predictions
  • Iterative refinement with KGHM geology and mill teams
Milestone: Offline model demonstrates >80% accuracy on historical data
03

Live Pilot & Shadow Mode

7 – 10 Weeks
  • Deploy BOS in non-interventional shadow mode alongside operations
  • Refine models with live data and gather user feedback
  • Document decision alignment vs. manual blend planning
Milestone: BOS recommendations consistently align with or outperform manual decisions
04

Go-Live & Handover

2 – 3 Weeks
  • Transition BOS to active decision support for the Senior Planner
  • Complete knowledge transfer and comprehensive KGHM training
  • Establish ongoing support and continuous improvement plan
Total Pilot Duration
16 – 22 Weeks (4–6 Months)
We are prepared to commence Phase 1 immediately upon your approval. Our team is ready to finalize the statement of work and mobilize the necessary resources.
05
Conclusion

A Partnership Built for the Future of Mining

The discovery workshop reinforced our belief that a partnership between KGHM and airth.io can drive significant and sustainable operational improvements. The Robinson Mine Blending Optimization System pilot is a low-risk, high-reward initiative that will serve as a powerful demonstration of AI's potential to transform mining operations.

It directly aligns with the vision of a self-learning, continuously improving, and sustainable mining future — one where real-time intelligence replaces reactive, manual decision-making across the entire mine value chain.

We are excited to take this next step with you and are confident that this project will deliver tangible value to KGHM. We look forward to your feedback and formal approval to proceed.

Prepared By
airth.io
airth.io Leadership Team
Addressed To
KGHM Management Team
Robinson Mine Operations
Date: March 01, 2026